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The vast array of options for custom cable assemblies can create a confusing decision-making process for those in the market to buy. However, a few industry best practices can help you can make your selection and place your order with confidence. Things like crimps, jackets, conductors, and insulators are all important components of the cable assembly. With a little education, you can learn about all of the specifications that you need for your product.
The first step is to make a thorough assessment of your needs. Record everything that the custom cable assemblies will need to do. The size and location of the device is important, as well as what needs to connect to it. Some applications require strength or flexibility to handle physical stresses. Others need to be able to be reliably moved repeatedly. Some are for tight spaces, while others need to transmit power or data over long distances. Make note of what needs to be transmitted by the assembly, such as power, data, or a combination of the two. Also keep in mind the environment in which they will need to perform. Is there unusual heat, cold, water, dirt, dust, or general exposure to the elements outside? These are all factors that need to be considered.
Once you have a good idea of the specs for your custom cable assemblies, you can contact your manufacture directly. They will likely have a company representative with plenty of experience that can provide industry knowledge about similar things options that other clients have used. Sometimes, this gives you a creative and better solution than you were able to think of. They can also walk you through the ordering process, to make sure you are ordering what you intend. If you need a prototype or example of products, they can ship those to you. After you work with your rep, you can make an informed order.
Share with the rep what stages of the assembly you plan to do on your end, after the custom cable assemblies are received. In most cases, it is faster to allow them to fully produce the assemblies, rather than order parts and attempt to produce them in-house. Professional manufactures are already tooled and have the trained teams and experience to make a quality product quickly. However, once you receive the finished assemblies, they may need to be installed into your product before they can be shipped, which does take time. The rep can recommend certain prep options they can do to make your installation easier and faster for your staff, including pre-cuts and labeling.
Remember to factor time into your order equation for custom cable assemblies. Ask questions about where the devices will be manufactured. Many times, offshore options provide better quality and price, but be aware of time needed for shipping. Make sure that you allow plenty of time to not only make the right order, but for the manufacturer to assemble them. If the order needs to be expedited, share that information with your manufacturer rep as soon in the process as possible and they will work to meet your timeline. By knowing what you need for your project and collaborating with the manufacturer representative, it is possible to have a smooth ordering and assembly process.
If you would like to learn more about custom cable assemblies, visit LoDan Electronics, Inc.